Growth Rate Kinetics for Struvite Crystallisation

The crystallisation of struvite is one means of removing phosphate (and nitrogen) from nutrient-rich wastewater. As with all crystallisation processes, the growth rate of the crystals and its dependence on supersaturation is of considerable interest in designing processing equipment. Modelling of struvite solubility using the computer package MINTEQA2 showed that struvite exhibits a minimum solubility in moderately alkaline conditions, with increasing solubility in acidic and strongly alkaline solutions, while temperature has only a minimal effect on struvite solubility. To measure the growth rate of struvite crystals, laboratory measurements were conducted in an isothermal batch 1 L stirred seeded crystallizer. Experiments were performed in aqueous solution at three pH levels (7.5, 8.0 and 8.5) and three temperatures (25, 35 and 40 oC) for similar initial ionic concentrations with phosphate being the limiting ion. These conditions were chosen to cover the pH values at which struvite readily crystallises without excessive adjustment of the wastewater pH, and at temperatures typical of many wastewaters. The increase in crystal size with time together with the decrease in the concentration of the ionic species in solution were followed. Rapid crystallisation kinetics were observed in the solution, with growth rates over 20 μm/min at pH 8.5. A second order dependence of growth rate on supersaturation (as phosphate concentration) was observed, and the growth rate constant increased as pH increased but was insensitive to temperature over the range of conditions used. Results from a 200 L pilot-scale trial of struvite crystallisation at a local abattoir were consistent with the laboratory results.